Work
Real problems. Real parts.
Projects from automotive, aerospace and research — each a physical problem with real constraints, worked through to something that fits and functions.
Automotive & Motorsport · Product Development · Reverse Engineering
Manthey GT3 RS Rear-View Camera System
Rear visibility restored on an aero-converted 992 GT3 RS — a scan-fit camera housing that reads as factory, developed through 15+ rapid iterations and now a 9OneFour product.
Aerospace · Product Development · Reverse Engineering
Aviation Radome Fixture
A scan-designed fixture for masking and marking lightning strip locations on an aircraft radome — cutting install time from 4 hours to 1.5.
Aerospace & Drones · DFM
Generative Design Drone Frame
A customer's sub-40 g generative design taken to production — material and process advice, then a batch of ten in carbon-fibre ASA in three business days.
Aerospace · DFM
Raspberry Pi CubeSat Test Platform
A 1U CubeSat test frame in recycled carbon-fibre PETG — every board fit first time, assembled and shipped in 24 hours.
Research & Development · Product Development · CAD & Design
3D Materials Lab
Custom tensile and abrasion test rigs plus a public data platform — comparable material data where manufacturer datasheets fall short.
Automotive Restoration · Reverse Engineering
Digitizing Legacy Bodywork for Future Development
An unobtainable Audi 90 front bumper captured as an accurate digital base for remanufacturing, new parts and upgrades.
Automotive & Motorsport
MotoGP Carbon Fibre Seat
A hand-laid carbon race seat captured the same day so a racing program could mould replicas and spares.
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